Knowing that the main material of the skull is going to be expanding polyurethane foam I needed a bit more surface area to support it.
I wrapped the wire frame with aluminium window screen. Most of the time I was able to simply fold the screen into place, but some areas needed to be 'sewed' into place with thin wire.
After pricking my fingers a few hundred times with the sharp ends of the cut screen, I put on some gloves.
I also used some scrap plastic irrigation pipe in the eye sockets to keep the foam from getting out of control.
I wrapped the wire frame with aluminium window screen. Most of the time I was able to simply fold the screen into place, but some areas needed to be 'sewed' into place with thin wire.
After pricking my fingers a few hundred times with the sharp ends of the cut screen, I put on some gloves.
I also used some scrap plastic irrigation pipe in the eye sockets to keep the foam from getting out of control.
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